Great.
We're getting close to releasing v2p4p1. I've made some new changes that should make things a bit more robust. Previously, if you specified a --tmpdir that pointed at a file (not a directory), things would run and give crazy results. I've cleaned up some other things too. If you wouldn't mind testing again, that would be greatly appreciated!
There is one more piece that is a bit disturbing. If something fails (such as running out of disk space in your case), sort-bed won't clean up any generated tmp files for you. I'm still looking at how that might be accomplished. It's a pain in C to deal with these sorts of things. It can be done, of course, but I run the risk of introducing more bugs. Thinking about how I might robustly test some things. Anyway, not sure if this will happen or if I'll chalk it up to "well, we keep those files around so you can look over things upon failure"...
Shane